
Mixer
ILC Dover의 JetMixer™는 제약 및 바이오공정용 고효율 분말 혼합기로, 낮은 전단력과 빠른 용해를 제공합니다. 분말 특성을 보존하며, 1~20,000cP 점도 범위에서 안정적 혼합이 가능하고, CIP/WIP 세정에 용이한 설계로 유지보수가 간편합니다.
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JetMixer™ — Fast Powder Mixing with Complete Powder Property Protection
The efficient mixing of media and buffer powders into liquids is a crucial step in profitable pharmaceutical and biopharmaceutical manufacturing. For operations requiring low shear and high product integrity, the patented venturi system used by the ILC Dover Jet Solutions JetMixer™ provides unmatched performance.
Key Features
- Rapid mixing of powders into liquids
- Virtually no shear forces or heating, preserving powder properties
- Compact, mobile design for use across multiple processes
Downloadable Content
- JetMixer Whitepaper
Download PDF - JetMixer Brochure
Download PDF
Features and Benefits
The JetMixer™ offers several advantages over conventional systems such as the Tri-blender:
- Particle-by-particle powder introduction via strong vacuum
- Efficient powder delivery at viscosities from 1 cP to 20,000 cP
- Complete dissolution of powder without clumping
- Very low energy consumption
- Floor-level operation for improved ergonomics and safety
- Easy compliance with WIP/CIP (wash-in-place/clean-in-place) requirements
- Effective handling of viscous solutions
Applications
Versatile System Design for Diverse Applications
JetMixer™ can be configured for dust-free or highly contained environments and is compatible with nitrogen blanketing and inert-gas protection. Optional jacketing allows heating or cooling depending on process needs.
Typical Applications:
- Mixing of media and buffer solutions
- On-demand film coating of tablets
Technical Specifications
Patented Venturi/Nozzle System
The JetMixer™ uses a patented Jet Solutions nozzle system that creates a flat accelerated jet, drawing powder into the liquid stream without clumping, shearing, or heating. The hopper and venturi-generated vacuum ensure particle-by-particle induction, even with high-viscosity fluids.
Simple Components for Low Maintenance
The system consists of a few robust components:
- Lobe-type positive-displacement pump (single moving part)
- Smooth, polished flow channels with no crevices for easy WIP/CIP
- All-stainless-steel construction
Performance Capabilities
| Parameter | Specification |
|---|---|
| Operating Viscosity | 1 cP – 20,000 cP |
| Process Temperature | Up to 70 °C (158 °F) |
| Operating Pressure | Low vacuum |
| Material | Stainless Steel |
| Cleaning Compatibility | WIP / CIP |
The smooth geometry and absence of moving parts in the venturi system make it ideal for pharmaceutical and biopharmaceutical applications where cross-contamination must be avoided.
Accessories
Auxiliary Equipment for Challenging Applications
For powders prone to clumping or aggregation, ILC Dover offers Jetbreaker homogenizers, which delump powders and continuously agitate the hopper to improve flow rate and ensure consistent feeding.
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